Cutting Aluminum Sheet With Jigsaw

Sharp edges are present on the cut sheet metal so use a metal file or sandpaper to smooth the edges of your project.

Cutting aluminum sheet with jigsaw.

When you re cutting aluminum on a band saw you ll want to crank the blade speed up to 250 feet per minute. Instead of pushing it forcefully slide the jigsaw slowly and allow it to eat through the sheet metal. Clamp a guide to your aluminum on both sides of your saw. Position the saw close to the side of the aluminum where you want to begin cutting.

Afterwards lower the blade approximately 0 39 inches 0 99 cm past the metal and guide the blade along the metal. Cutting sheet metal is slow work with a jigsaw and even more so if you are working with corrugated metal. If your saw has variable speeds just consult the chart. Slowly push the jigsaw forward following the cutting line.

Do it carefully and slowly to make sure you get the shape right. Position the shoe or base plate of the saw flat on the surface to be cut. Use a jigsaw if circular cuts need to be made in the aluminum. In terms of blades you ll want to make sure that you have something with a lot of space between the teeth.

How to cut sheet steel using a jigsaw with a metal cutting blade. Position the jigsaw at the point where the cut will begin. The blade will be about 1 2 inch away from the aluminum. Cut through the sheet where you have put the marking.

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