And if you really have to cut lexan with a dremel my suggestion is to cut off a bit more of your measurements and use some fine grit sandpaper to reduce it to your exact measurements.
Cutting plexiglass sheets with dremel.
Measure the size of the piece of acrylic you want to cut.
Clamp the plexiglass sheet to the work surface for stability.
So here are a few simple steps to cut plexiglass with a dremel.
More detailed instructions can be found here.
Unplug the dremel rotary tool if it is plugged in.
Cutting acrylic by hand is the easiest way to go for a beginner who isn t familiar with power tools.
Next hold the yardstick to the marked line and run the dull side of a utility knife along the yardstick to score the.
Why i buy a dremel multitool.
If using the 561 set the dremel speed to 6 or 8.
After you ve formed a deep groove in 1 side of the plexiglass grab the sheet by the sides and flip it over to expose the other side.
Connect the right bit to your dremel cutting wheel mark your plexiglass with a permanent marker.
For very thin acrylic or quick cuts that do not go a long distance this may be the best choice.
Dremel 3000 variable speed rotary tool.
Bend the acrylic over the edge to cut the acrylic sheet.
If the cut needs to be straight use a straightedge as a guide.
Use a glass cutter or the dull side of a utility knife to score the plexiglass along the mark line 5 to 10 times.
This bit is used specifically for acrylic and for other applications.
Lay the sheet on a flat surface and using a yardstick and a permanent marker or a grease marker measure and draw the line you wish to cut.
Loosen the collet and insert a 561 multipurpose cutting bit.
How to cut acrylic with a dremel.
Instead of handling the dremel straight up with the cutting bit you use cut off wheels with a sideways action.
Sand the acrylic after for a smooth edge.
Mark the plexiglass where it needs to be cut.
Insert a 561 bit into the dremel.
Line the plexiglass sheet along the cut line.
Score the plexiglass until you ve formed a groove in the sheet.
Also metal plate cut easily.
How to cut a thin sheet of plexiglass.
Turn the tool.
Clamp down the straight edge on the cut line.
How to cut plexiglass with a dremel step 1.
Use a tape measure to determine the height of the piece of acrylic.
Water will help ensure that the dremel does not overheat and ruin the plastic.
You will also need a mandrel to connect it to the dremel.
Use the saw at a slower speed or keep the material cool by spraying water over the cut point during the saw operation.
All you need is a thin acrylic sheet a straight edge that is longer than your cut clamps and a scoring knife.
For a dremel you should clamp the material down and slowly make the cut.