Cutting Round Holes In Sheet Metal

How to cut holes in corrugated steel.

Cutting round holes in sheet metal.

Punch a hole through the metal using a cold chisel and mallet or drill through with a heavy duty drill. First if you want to cut a duct near the middle and use both ends mark and cut the duct before snapping it together. For easier to drill metals like aluminum brass or cast iron lubrication isn t usually necessary. Use clamps to hold the sheet.

Be that as it may here is a neat idea from flyboy accessories for cutting larger holes in sheet metal. Or thicker use cutting fluid or a multipurpose oil like 3 in one. All you do is use a normal drill bit 125 or so and drill a series of holes right next to each other like a chain inside of your scribed line. For this step you ll need a compass ink and a center punch.

In response to a question about h. When drilling or punching a hole in sheet metal you more or less cut out the entire hole at once. I guess i ve got holes on the brain lately as i am finishing up the hole wizard for the g wizard conversational cnc product. For drilling holes in steel that s 1 8 in.

You ll need a drill sheet metal snips a start collar. Any tin snips will work for this. At first locate the center of the. How to cut a round hole in sheet metal.

If you are talking about a hole the size of your fist or odd shaped this works pretty well. Follow few steps step 1. Create a paper pattern of the size and shape of hole you wish to cut. It s meant for creating lightening holes of the type seen when building aircraft or maybe just toolboxes and furniture that are built like wwii fighter planes.

Don t say that you were thinking of holding that metal sheet with bare hands. In this video we show you the best and safest way to cut a round hole into a can or rectangular duct. Photo 3 shows how to cut through thick metal. Then use a rotary bit or file or other method to clean it up the edge to your scribe line.

There are two ways to cut round ducts. But when you come to the thicker locking seam you ll need the extra leverage of compound snips. Lubricating the bit reduces friction and heat buildup which makes drilling easier and your bits last longer.